Request for Tender for Blending Control Upgrade Project at Smartply Europe DAC ‘25
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The competition has expired without a winner being announced.
Elektroinstallasjon i bygninger
SmartPly Europe DAC needs services for a Blending Control Upgrade Project at their Oriented Strand Board (O.S.B.) manufacturing facility at Belview Port Waterford, Ireland, with a maximum total value of 675,000 EUR over 1 month. The project involves upgrading the existing Blending area control system, Motor Control Centre (MCC), and PLC Local and Remote-control cabinets to meet current Smartply Machinery Safety Standards, ATEX compliance, and programming standards. The system integrator will be responsible for project management, system design, electrical schematics and calculations, Process PLC, Safety PLC, SCADA upgrade, networking, risk assessment and reduction, and plant area ATEX compliance. The upgrade will replace existing Legacy PLCs with an Allen Bradley Guard Logix area PLC system, preserving existing functionality. The system integrator must program and test the new system, provide full Site Acceptance Testing documentation, and a Declaration of Conformity. They are also responsible for coordinating design and review meetings, appointing an ATEX Designer, providing electrical and loop drawings with IS calculations, motor control, and device field wiring, and a field device parts list for ATEX-compliant replacements. The project implementation phase must be fully installed, commissioned, tested, and handed over following an 11-day maintenance shutdown.
About the bid
- Contact phone
- 051 831427
- Contact email
- John.Browne@mdfosb.com
- Address
- Bellview, X91 PX75 Slieveure
Smartply Europe DAC operates an Oriented Strand Board (O.S.B.) manufacturing facility at Belview Port Waterford. This modernisation project will target the Blending area of the plant. Project Objectives Upgrade the existing Blending area control system, Motor Control Centre (MCC) and PLC Local and Remote-control cabinets to meet current Smartply Machinery Safety Standards, ATEX compliance and programming Standards. Project scope to include: 4 x Dry bin infeed conveyor system. 4 x Dry Bin slide gates. 3 x Dry Bins. 3 x Blender infeeds system. 3 x Blenders. 1 x Resin, Wax and water addition system. Exclusions: Atomiser control system inside the Blenders OEM scope. • It will be the responsibility of the System integrator to Project Manage all elements of the Blending area control upgrade project i.e. System design, Electrical schematics and calculation’s, Process PLC, Safety PLC, SCADA upgrade, Networking, Risk assessment and risk reduction and Plant area ATEX compliance with reference to applicable standards in appendix 1. Over the course of this project a separate electrical contractor will be appointed to provide independent installation of cabling, containment, connections, and testing. Over the course of this project a separate mechanical contractor will be appointed to provide independent supply and installation of safety guarding and access gates. • The upgrade will include the replacing of existing Legacy PLCs with an Allen Bradley Guard Logix area PLC system. Existing functionality of the current Blender system must be preserved and available following the upgrade. All signal exchange control / safety to other mill PLCs should be maintained and realised in the new area PLC. It will be the responsibility of the System integrator to Program and test the new Blending area Allen Bradley PLC system and provide full Site acceptance testing documentation to the client. It will be the responsibility of the System integrator to provide a Declaration of Conformity for the Blending area PLC Control system upgrade. • It will be the responsibility of the System integrator to coordinate Design and Review meetings with the Client. Appoint an ATEX Designer for the project, deliverables include complete Electrical and Loop drawings for the control system detailing IS calculations, motor control, and device field wiring. Provide Smartply with a field device parts list to replace existing devices which comply with Plant area ATEX requirements Smartply will complete procurement of these parts. The System Integrator is responsible for providing the client with a Blending plant area ATEX verification Dossier on project handover this should include all required information detailed in appendix 2. It will be the responsibility of the System integrator to provide updates for inclusion in the Smartply Explosion Protection Document (EPD)Project implementation Deliverables Project implementation phase must be full installed, commissioned, tested and handed over to the client following the plant 11-day maintenance shutdown. Project preparation work can be completed on plant maintenance days one per month. *** Please note the above is not the full scope of Works - See attached tender Document for the full more detailed scope of Works ***Main features of the procedurePlease see the Tender Document attached
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See the full notice
- Contracting authority
- SmartPly Europe DAC
- Title
- Request for Tender for Blending Control Upgrade Project at Smartply Europe DAC ‘25
- Type
- Main code
- Supplemental codes
- Location
- Dublin
- Estimated value
- €675,000.00
- Duration
- 1 month